Sunday, May 18, 2014
How to Remove the Lower Intake Manifold in a 1999 Ford 3 8
The standard engine in a 1999 Ford Mustang is a six-cylinder, 3.8-liter engine with fuel injection. The intake manifold on a car with fuel injection distributes the combustion mixture evenly to the cylinder head intakes, and is essential for optimizing the performance of the engine. The intake manifold in a 1999 Ford with a 3.8-liter engine has an upper and lower section, which you must remove separately.
Instructions
- 1
Place a clean, sealable container under the radiator drain and remove the drain plug with a socket wrench. Allow the coolant to drain into the container and seal the container for later use. Replace the drain plug.
2Remove the filler cap on the fuel tank to relieve the pressure in the fuel tank. Connect fuel pressure gauge T80L-9974-B to the pressure relief valve on the fuel supply manifold. Place the tube of the fuel pressure gauge into a container approved for gasoline and open the valve on the pressure gauge. Drain the excess fuel into the container to relieve the pressure in the fuel system.
3Disconnect the battery cable from the negative terminal with a socket wrench. Remove the intake air temperature sensor and the air intake tube. Detach the cables for the cruise control and accelerator. Disconnect the bracket for the accelerator.
4Detach the electrical connectors for the exhaust gas recirculation and vacuum regulator solenoids, if your vehicle is so equipped. Disconnect the electrical wires to the spark plugs and the ignition coil. Disconnect any additional vacuum lines needed to access the lower intake manifold.
5Disconnect the positive crankcase ventilation valve from the crankcase with a socket wrench. Detach the electrical connector for the throttle position sensor and idle air control valve. Remove the exhaust gas recirculation valve. Disconnect the bracket for the wiring harness of the engine control sensor and push it out of your way.
6Remove the upper intake manifold with a socket wrench. Detach the fuel lines from the fuel supply manifold and disconnect the electrical connector for the engine coolant temperature sensor. Remove the fuel supply manifold and fuel injectors from the lower intake manifold as an assembly.
7Disconnect the upper radiator hose and heater hose from the radiator. Remove the lower intake manifold from the engine with a socket wrench.
Thursday, April 10, 2014
How to Replace an EGR Valve in a 3 8

The exhaust gas recirculation valve is an essential part of your engines emissions system. Its job is to recirculate a precisely measured amount of exhaust gases back into the engine, thereby decreasing unwanted nitrogen oxide emissions. On older model vehicles, the EGR valve is typically mechanically controlled. With newer model vehicles, the EGR valve is most commonly electronically controlled.
Instructions
- 1
Disconnect the negative battery cable from the battery, using the socket wrench and the appropriate sized socket.
2Locate the ERG valve on your engine. It will either be bolted to the intake manifold or the exhaust manifold depending on your 3.8 engine.
3Disconnect the air supply hose, vacuum hose and/or electrical connections from the EGR valve. You might need the screwdrivers for this step.
4Remove all the bolts that mount the EGR valve to the intake manifold/exhaust manifold, using the socket wrench with the appropriate size socket.
5Remove the old EGR valve and gasket.
6Install the new gasket and EGR valve after making sure the mounting surfaces are clean. You may use the putty knife for this step.
7Attach all hoses, wiring and bolts that were previously disconnected.
8Reconnect the negative battery cable to the battery, and then take the vehicle out on a test drive.
Thursday, February 20, 2014
How to Turn the Distributor on a 1985 Camaro 2 8 With a V 6 Engine
The distributor on the 1985 Chevrolet Camaro is the main component that the spark plugs receive their voltage from. The distributor also supplies the proper firing order to the spark plugs to keep the engine in time. The gears on the bottom of the distributor shaft are turned by the camshaft. As the camshaft turns the distributor shaft, the distributor shaft turns the rotor inside of the distributor cap. The rotor then turns inside of the distributor cap and supplies the spark plugs with the proper amount of voltage to keep the engine timed.
Instructions
- 1
Park the 1985 Chevrolet Camaro in a safe working area and open the hood. Shut the motor off and engage the parking brake.
2Raise the hood and prop it in place. Locate the distributor cap near the back of the engine. All of the spark plug wires are attached to the top of the distributor cap.
3Mark a straight line on the front side of the distributor cap with a marker. Also mark another straight line on the front side of the distributor cap base directly below the other line. This will help you remember the exact setting of the distributor before moving it.
4Loosen the hold-down screws on the bottom side of the distributor with a Phillips-head screwdriver.
5Grab the distributor with both hands and turn it clockwise to retract the timing. Turn the distributor counterclockwise to advance the timing. Be sure to make short turns when turning the distributor. Once the distributor is timed to your liking, screw the hold-down screws back down tight with the Phillips-head screwdriver.
Tuesday, October 15, 2013
How to Replace the Timing Belt in a Volkswagen Passat 2 8
The Volkswagen Passat is a series of family cars in production since 1973. The fifth generation of this series was in production from 1996 to 2000, and was available with a variety of engines. One such engine was a six-cylinder 2.8-liter engine with a double overhead camshaft. This design uses a timing belt to synchronize the crankshaft and camshaft movements. Volkswagen recommends replacement of the timing belt every 60,000 miles or six years.
Instructions
- 1
Disconnect the cable on the negative battery terminal with a socket wrench. Detach the accessory drive belt.
2Turn the crankshaft by hand to align the timing marks on the crankshaft and both camshafts. This places the first cylinder of the the engine in the top dead center position. Disconnect the crankshaft position sensor from the lower left side of the engine.
3Place Tool No. 3242 onto the crankshaft and tighten it slightly to hold the crankshaft in place. Disconnect the upper cover for the timing belt with a socket wrench. Remove the vibration damper from the crankshaft, and remove the lower cover for the timing belt.
4Loosen the bolts on the camshaft sprockets with a socket wrench. Release the sprockets from the ends of the camshafts, and remove the sprockets from the camshaft. Relieve the tension on the timing belt with the tensioner roller, and disconnect the timing belt from the pulleys.
5Place the camshaft sprockets onto the camshafts. Install Tool No. 3243 into the alignment flanges of the camshaft, and fasten the camshaft sprockets to the camshafts. Place the new timing belt over the crankshaft sprocket, camshaft sprockets, idler rollers and timing belt tensioner in that order.
6Tighten the roller on the camshaft tensioner so that you can just twist the timing belt between the tensioner and the left camshaft sprocket by 1 / 4 turn. Tighten the mounting bolts for the camshaft sprockets to 33 ft. lbs. with a torque wrench.
7Connect the lower cover for the timing belt with a socket wrench and attach the vibration damper to the crankshaft. Remove Tool No. 3242 from the crankshaft. Connect the crankshaft position sensor to the engine, and attach the accessory drive belt. Connect the cable to the negative battery terminal.