Tuesday, May 6, 2014

How to Take the Chain Off a 22R Engine

The R family of engines from Toyota, produced from 1981-85, were four-cylinder gasoline engines for front-wheel-drive vehicles. The 22R had a displacement of 2.4 liters and a single overhead camshaft. It used a timing chain, which had a lower risk of causing engine damage than a timing belt. The procedure for removing the timing chain from a 22R engine is generally the same for all vehicles.

Instructions

    1

    Disconnect the cable from the batterys negative terminal. This prevents the engine from starting during the timing chain removal. Remove the mounting bolts for the cylinder head with a socket wrench. Pry the cylinder head from the mounting dowels with pry bars in front and behind the valve rocker assembly. Lift the cylinder head off the mounting dowels.

    2

    Drain the radiator, and detach the hoses from the radiator. Disconnect the mounting bolts for the radiator, and remove the radiator from the vehicle with a socket wrench. Perform this step only if the radiator blocks your access to the timing chain.

    3

    Disconnect the oil pan with a socket wrench if it blocks your access to the timing chain.

    4

    Relieve the tension on the drive belts with the belt tensioner, and remove the drive belts from their pulleys. Attach a suitable puller to the crankshaft pulley, and remove the pulley from the crankshaft.

    5

    Remove the retaining bolts for the water bypass tube with a socket wrench, and detach the tube. Disconnect the heater tube. Remove the bolt for the alternator bracket, and push the bracket towards the alternator to access the timing chain cover.

    6

    Disconnect the mounting bolts on the timing chain cover with a socket wrench, and remove the cover from the engine. Lift the timing chain off the camshaft damper. Slide the timing chain and camshaft sprocket off the camshaft.

    7

    Pull the crankshaft sprocket from the crankshaft by hand. Lift the oil pump spline from the crankshaft, and pull it from the crankshaft by hand.


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