Saturday, March 1, 2014
How to Lathe Knurls Without a Knurl Tool
Knurling is a process used in manufacturing to obtain a diamond-shaped pattern on metal parts. A knurled object gives a better grip than a smooth metal surface. Both knurl cutting and knurl rolling are employed to create the knurled effect. Knurl cutting involves cutting into the metal to create the diamond pattern; knurl rolling involves imprinting the pattern onto metal using heavy rollers. Knurling is typically done on a lathe with a specialized tool called a knurling tool. Knurling without a tool is tricky, but with some skill and precision, it is possible to create knurled objects on the lathe without a knurling tool.
Instructions
- 1
Set your V-nose tool on its side in the lathe. Use a level to verify it is even . Clamp down to hold it in place.
2Make a single cut in your metal object with the V-nose. You need a way to index the spindle to make accurate cuts. This is accomplished by feeding the carriage past the blank and indexing the spindle.
3Continue to make start threads in your metal object with the V-nose, alternating between left and right. You want at least four starts, but the more the better, perably six or eight.
4Continue knurling using the left-right alternating process. You can knurl the entire length of the rod, or just a few inches depending on what you plan on using it for.
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